Combination clamshell and blister packaging, also known as “combo packaging,” is a type of packaging that combines the benefits of both blister and clamshell packaging. It typically consists of a blister pack that is inserted into a larger clamshell container, creating a secure and tamper-evident package that also allows for easy display of the product.

The history of combo packaging in the USA can be traced back to the 1970s, when it was first used to package small electronic components. Since then, it has been used in a wide range of industries, including consumer electronics, toys, cosmetics, and automotive parts.

The cost of combo packaging can vary depending on factors such as the size and complexity of the package, the quantity being produced, and the materials used. Generally speaking, combo packaging tends to be more expensive than standard blister or clamshell packaging due to the additional materials and manufacturing steps involved.

Some of the companies that offer combo packaging services in the USA include Blisterpak, Inc., Placon Corporation, and VisiPak. Some products that are commonly packaged using combo packaging include small electronic devices, toys and games, cosmetics and personal care items, and automotive parts and accessories.

A hinged clamshell, also known as a clamshell container or a clamshell package, is a type of plastic packaging used to package and protect various products. It consists of two rigid plastic halves that are connected with a hinge and can be opened and closed like a clamshell.

Hinged clamshells have been used for packaging purposes for several decades and have become increasingly popular due to their durability, transparency, and ability to protect products from damage, contamination, and tampering.

The applications for hinged clamshells are wide-ranging, as they can be used for packaging a variety of products such as food items, electronics, medical devices, toys, and more. The use of hinged clamshells has also become popular in the retail industry, as they are an effective way to display products while keeping them protected and secure.

In terms of costs, the price of hinged clamshells can vary depending on a variety of factors such as size, material, and quantity. Companies that specialize in packaging and printing services often offer custom hinged clamshells to meet the specific needs of their customers. Some popular companies that offer hinged clamshell packaging in the US include Clearpak, Uline, and Placon Corporation.

When planning a blister packaging project, there are several factors to keep in mind. Here are some of the features and design parameters that you should consider:

• Blister card size: It’s important to keep your blister card size as small as possible to reduce sealing costs. However, you must ensure that there’s enough card space for effective graphics on the front and back of the card. The thickness or caliper of a standard style blister card is typically .021 points.
• Hang Hole: Most blister cards have a die-cut hang hole, which is not an additional cost and is required by most retailers.
• Foot: A protrusion of plastic designed at the base of the PVC rigid blister allows the final blister package to stand vertically on a store shelf. Blisters designed with a foot will still have a hang hole in the blister card.
• Minimum production runs: Our minimum run is 10K units.
• Artwork: All artwork should be supplied by our customers. We can refer a local graphic artist if you need help with art development. Art can be supplied on a disk, emailed to us, or uploaded to our FTP site. All art files should be in high-resolution Adobe Illustrator (.ai) file format. We recommend 4 colors plus any PMS colors for the front, but the least expensive printing option is to have only 1 color on the back of the card. This color should be black. Many customers prefer 4 colors on the back of the blister card, but this could double the price of the card.
• Final Pack-Out options: Once your product is blister packaged, we offer various pack-out options, including master cartons (shippers), counter displays, POP displays, sidekick displays, PDQ displays, or club pack displays. We can help you determine the best option for your specific product.
• Timelines and lead times: Once you have selected a card size and your artwork is completed, we will need a “production” sample of each product that will go into the blister package. We can then begin custom designing and prototyping the PVC blister for sign-off. Once we have artwork, we can have your complete project blister sealed and pack out in 4 weeks or less, including materials and labor.